Gear Change Mechanisms

Types of gear change mechanisms

There are two main types of gear change mechanisms, known as derailleurs and hub gears. These two systems have both advantages and disadvantages relative to each other, and which type is preferable depends very much on the particular circumstances. There are a few other relatively uncommon types of gear change mechanism which are briefly mentioned near the end of this section. Derailleur mechanisms can only be used with chain drive transmissions, so bicycles with belt drive or shaft drive transmissions must either be single speed or use hub gears.

External (derailleur)

External gearing is so called because all the sprockets involved are readily visible. There may be up to 3 chainrings attached to the crankset and pedals, and typically between 5 and 11 sprockets making up the cogset attached to the rear wheel. Modern front and rear derailleurs typically consist of a moveable chain-guide that is operated remotely by a Bowden cable attached to a shifter mounted on the down tube, handlebar stem, or handlebar. A shifter may be a single lever, or a pair of levers, or a twist grip; some shifters may be incorporated with brake levers into a single unit. When a rider operates the shifter while pedalling, the change in cable tension moves the chain-guide from side to side, "derailing" the chain onto different sprockets. The rear derailleur also has spring-mounted jockey wheels which take up any slack in the chain.

Most hybrid, touring, mountain, and racing bicycles are equipped with both front and rear derailleurs. There are a few gear ratios which have a straight chain path, but most of the gear ratios will have the chain running at an angle. The use of two derailleurs generally results in some duplicate or near duplicate gear ratios, so that the number of distinct gear ratios is typically around two-thirds of the number of advertised gear ratios. The more common configurations have specific names  which are usually related to the relative step sizes between the front chainrings and the rear cogset.

Crossover gearing

This style is commonly found on mountain, hybrid, and touring bicycles with three chainrings. The relative step on the chainrings (say 25% to 35%) is typically around twice the relative step on the cogset (say 15%), e.g. chainrings 28-38-48 and cogset 12-14-16-18-21-24-28.

Advantages of this arrangement include:

• A wide range of gears may be available suitable for touring and for off-road riding.
• There is seldom any need to change both front and rear derailleurs simultaneously so it is generally more suitable for casual or inexperienced cyclists.

One disadvantage is that there is that the overlapping gear ranges result in a lot of duplication or near-duplication of gear ratios.

Multi-range gearing

This style is commonly found on racing bicycles with two chainrings. The relative step on the chainrings (say 35%) is typically around three or four times the relative step on the cogset (say 8% or 10%), e.g. chainrings 39-53 and close-range cogsets 12-13-14-15-16-17-19-21 or 12-13-15-17-19-21-23-25. This arrangement provides much more scope for adjusting the gear ratio to maintain a constant pedalling speed, but any change of chainring must be accompanied by a simultaneous change of 3 or 4 sprockets on the cogset if the goal is to switch to the next higher or lower gear ratio.

Alpine gearing

This term has no generally accepted meaning. Originally it referred to a gearing arrangement which had one especially low gear (for climbing Alpine passes); this low gear often had a larger than average jump to the next lowest gear. In the 1960s the term was used by salespeople to refer to then current 10-speed bicycles (2 chainrings, 5-sprocket cogset), without any regard to its original meaning. The nearest current equivalent to the original meaning can be found in the Shimano Megarange cogsets, where most of the sprockets have roughly a 15% relative difference, except for the largest sprocket which has roughly a 30% difference; this provides a much lower gear than normal at the cost of a large gearing jump.

Half-step gearing

This style is not available off the shelf. There are two chainrings whose relative difference (say 10%) is about half the relative step on the cogset (say 20%). This was used in the mid-20th century when front derailleurs could only handle a small step between chainrings and when rear cogsets only had a small number of sprockets, e.g. chainrings 44-48 and cogset 14-17-20-24-28. The effect is to provide two interlaced gear ranges without any duplication. However to step sequentially through the gear ratios requires a simultaneous front and rear shift on every other gear change.

Half-step plus granny gearing

This style is not available off the shelf. There are three chainrings with half-step differences between the larger two and multi-range differences between the smaller two, e.g. chainrings 24-42-46 and cogset 12-14-16-18-21-24-28-32-36. This general arrangement is suitable for touring with most gear changes being made using the rear derailleur and occasional fine tuning using the two large chainrings The small chainring (granny gear) is a bailout for handling steeper hills, but it requires some anticipation in order to use it effectively.

Internal (hub)

Internal gearing is so called because all the gears involved are hidden within a wheel hub. Hub gears work using internal planetary, or epicyclic, gearing which alters the speed of the hub casing and wheel relative to the speed of the drive sprocket. They have just a single chainring and a single rear sprocket, almost always with a straight chain path between the two. Hub gears are available with between 3 and 14 speeds; weight and price tend to increase with the number of gears. All the advertised speeds are available as distinct gear ratios controlled by a single shifter (except for some early 5-speed models which used two shifters). Hub gearing is often used for bicycles intended for city-riding and commuting.

Internal (bottom bracket)

Current systems have a 2-speed hub gear incorporated in the crankset or bottom bracket. Patents for such systems appeared as early as 1890. The Schlumpf Mountain Drive and Speed Drive have been available since 2001  and offer direct drive plus one of three variants (reduction 1:2.5, increase 1.65:1, and increase 2.5:1). Changing gears is accomplished by using your foot to tap a button protuding on each side of the bottom bracket spindle. The effect is that of having a bicycle with twin chainrings with a massive difference in sizes. Pinion GmbH introduced in 2010 an 18 speed model, offering an evenly spaced 636% range

Internal and external combined

It is sometimes possible to combine a hub gear with deraileur gears. There are several commercially available possibilities:

• One standard option for the Brompton folding bicycle is to use a 3-speed hub gear (roughly a 30% difference between gear ratios) in combination with a 2-speed deraileur gear (roughly a 15% difference) to give 6 distinct gear ratios; this is an example of half-step gearing. Some Brompton suppliers offer a 2-speed chainring 'Mountain Drive' as well, which results in 12 distinct gear ratios with a range exceeding 5:1; in this case, the change from 6th to 7th gear involves changing all three sets of gears simultaneously.
• The SRAM DualDrive system uses a standard 8 or 9-speed cogset mounted on a three-speed internally geared hub, offering a similar gear range to a bicycle with a cogset and triple chainrings.
• Less common is the use of a double or triple chainring in conjunction with an internally geared hub, extending the gear range without having to fit multiple sprockets to the hub. However, this does require a chain tensioner of some sort, negating some of the advantages of hub gears.
• At an extreme opposite from a single speed bicycle, hub gears can be combined with both front and rear derailleurs, giving a very wide-ranging drivetrain at the expense of weight and complexity of operation- there are a total of three sets of gears. This approach may be suitable for recumbent trikes, where very low gears can be used without balance issues, and the aerodynamic position allows higher gears than normal.

Others

There have been, and still are, some quite different methods of selecting a different gear ratio:

• Retro-direct drivetrains used on some early 20th century bicycles have been resurrected by bicycle hobbyists. These have two possible gear ratios but no gear lever; the operator simply pedals forward for one gear and backward for the other. The chain path is quite complicated, since it effectively has to do a figure of eight as well as follow the normal chain path.
• Flip-flop hubs have a double-sided rear wheel with a (different sized) sprocket on each side. To change gear: stop, remove the rear wheel, flip it over, replace the wheel, adjust chain tension, resume cycling. Current double sided wheels typically have a fixed sprocket on one side and a freewheel sprocket on the other.

Prior to 1937 this was the only permitted form of gear changing on the Tour de France.Competitors could have 2 sprockets on each side of the rear wheel, but still had to stop to manually move the chain from one sprocket to the other and adjust the position of the rear wheel so as to maintain the correct chain tension.

• Continuously variable transmissions are a relatively new development in bicycles (though not a new idea). Mechanisms like the NuVinci gearing system use balls connected to two disks by static friction - changing the point of contact changes the gear ratio.
• Automatic transmissions have been demonstrated and marketed for both derailleur and hub gear mechanisms, often accompanied by a warning to disengage auto-shifting if standing on the pedals. These have met with limited market success.